Seawall Construction – Reinforced for Maximum Durability

A worrying pattern has emerged in recent seawall construction. Some new seawalls show premature signs of failure, despite expectations of long-term durability. This issue stems from deviating from time-tested methods set by the Army Corps of Engineers.

In fact, cost-cutting practices often replace high-quality filter fabric along the seawall’s back with small strips of cheap landscape fabric. However, this fabric easily detaches, causing soil erosion and undermining the seawall’s structure.

The Domino Effect of Structural Failures

Consequently, loose landscape fabric strips lead to soil erosion behind the seawall. The loss of supporting soil leaves the seawall vulnerable to water pressure. As a result, panels shift, caps crack, and exposed rebar in concrete seawalls rusts.

These cascading failures not only require costly repairs but also jeopardize public safety where seawalls protect property and infrastructure from water damage.

Advanced Solutions: Polymer Injection and Hydrostatic Pressure Control

To address these challenges, Seawall Repair Network® has developed two key solutions:

• Polymer Injection: Technicians inject SW-RP1, a proprietary polymer repair material, into the soil behind seawall panel joints. It transforms the soil into a solid, stable foundation, preventing erosion.
• Hydrostatic Pressure Control: Technicians core drainage channels through the seawall and polymer-reinforced soil at strategic locations. Subsequently, they install specialized pressure release filters in these channels, allowing water to pass while blocking soil migration. This process equalizes hydrostatic pressure and prevents structural degradation.

Together, these systems work to manage hydrostatic forces comprehensively, ensuring the seawall’s long-term structural integrity.

Seawall Construction Reinforcement and Environmental Standards

In addition, Seawall Repair Network® polymers comply with NSF/ANSI/CAN 61 standards. The National Sanitation Foundation (NSF) sets these rigorous standards. They ensure the safety of materials in contact with water and prevent negative impacts on water quality.

A Holistic Approach to Seawall Construction

By integrating polymer injection, hydrostatic pressure control, and NSF/ANSI/CAN 61 compliant materials, experts create a holistic approach to seawall construction. This combination enhances the effectiveness and durability of new seawalls. Furthermore, it leads to longer warranties and reduced maintenance costs over the structure’s lifespan.

Moreover, this comprehensive strategy aligns with environmental safety and public health concerns. Therefore, it represents a responsible investment in sustainable coastal protection.

By embracing advanced construction techniques and prioritizing safety standards, we can build seawalls that withstand time and nature’s forces. Ultimately, this holistic approach ensures the resilience of our coastal infrastructure. It safeguards property and landscapes for generations to come.

Call 888-834-4926 or fill out this form to contact Seawall Repair Network® today!

New Seawall Erosion Control Series – 5. Contact Seawall Repair Network® for Assistance

Protecting coastal properties from erosion and water damage is a significant challenge that requires expert solutions. Seawall Repair Network® stands at the forefront of providing advanced seawall construction and repair services. We are dedicated to assisting both property owners and seawall contractors in achieving the best outcomes for their seawall projects. Our network brings together expertise, experience, and cutting-edge technologies to ensure effective and long-lasting seawall solutions.

For Property Owners and Managers: Technical Guidance and Trusted Contractor Referrals

If you are a property owner or manager facing the challenges of coastal erosion and seawall construction, Seawall Repair Network® is here to assist you. Understanding the complexities and technicalities of seawall construction can be daunting. Seawall Repair Network® offers expert technical guidance to help you navigate these challenges. By reaching out to us, you will gain valuable insights into the most effective methods and technologies for fortifying new seawall construction and repairing existing structures.

Moreover, Seawall Repair Network® maintains a nationwide network of experienced independent contractors. These professionals are not only skilled in their craft but are also well-versed in the latest techniques and compliance standards for seawall construction, including the use of environmentally safe and durable materials. We can refer you to these trusted contractors.

For Seawall Contractors: Join Our Network and Collaborate on Projects

We also extend an invitation to contractors who are interested in joining Seawall Repair Network® or working with a qualified subcontractor on your new construction project.

Joining Seawall Repair Network® connects you with a community committed to the highest standards in seawall fortification and repair. Membership offers unique opportunities for collaboration on various projects, knowledge sharing, and keeping abreast of the latest advancements in seawall construction technologies and practices.

For contractors specializing in new seawall construction, partnering with a Seawall Repair Network® subcontractor can greatly enhance the project’s success. This collaboration provides access to specialized expertise in seawall fortification, ensuring that the new structure is reinforced to the highest standards.

Contact Seawall Repair Network® for Erosion Control

Whether you are a property owner in need of guidance and services for your seawall project, or a contractor looking to expand your reach and expertise, Seawall Repair Network® is your go-to resource. We are committed to providing top-notch assistance, connecting clients with reliable contractors, and building a community of experts in seawall construction and repair.

Call 888-834-4926 or fill out this form to contact Seawall Repair Network® today!

New Seawall Erosion Control Series – 4. A Holistic Solution

In constructing new seawalls, it’s essential to employ a holistic approach that combines advanced techniques for enhanced longevity and stability. This approach includes the use of polymer grout injection, hydrostatic pressure control, and ensuring compliance with NSF/ANSI/CAN 61 standards for repair materials.

Polymer Grout Injection and Hydrostatic Pressure Control

As previously discussed, injecting SW-RP1 structural polymers into the soil behind seawall joints strengthens the seawall, preventing soil migration and water infiltration issues. Installing a hydrostatic pressure control system, consisting of dewatering channels and soil filters, relieves hydrostatic pressure and prevents erosion.

NSF/ANSI/CAN 61 Standards: Ensuring Safety and Quality

An essential aspect of seawall construction is the use of materials that meet NSF/ANSI/CAN 61 standards. These standards, set by the National Sanitation Foundation (NSF), involve rigorous testing to ensure that materials used in or around water are safe and do not adversely affect water quality. Compliance with these standards is crucial for any materials used in seawall repair or construction, as they ensure the safety of the aquatic environment. SW-RP1 polymer repair material meets these standards.

The Combined Benefits of a Holistic Approach

Combining polymer grout injection, hydrostatic pressure control, and adherence to NSF/ANSI/CAN 61 standards significantly enhances the overall effectiveness and durability of new seawalls. This holistic approach not only addresses the immediate structural needs but also ensures long-term environmental safety and compliance with public health standards.

Longer Warranties and Reduced Maintenance Costs

Employing these methods collectively can lead to longer warranties for new seawall constructions, as the enhanced durability reduces the risk of early failure. Additionally, the long-term stability offered by these combined methods translates into reduced maintenance costs, offering significant financial benefits over the seawall’s lifespan.

Holistic Seawall Erosion Control

The integration of advanced construction techniques and materials that meet stringent safety standards represents a sustainable and responsible investment in coastal protection. This holistic approach in new seawall construction not only ensures the structural integrity and longevity of the structure but also aligns with environmental safety and public health concerns, making it a prudent choice for effective coastal management.

New Seawall Erosion Control Series – 3. Addressing Hydrostatic Pressure

In new seawall construction, a key challenge is managing hydrostatic pressure—the force exerted by water on the seawall. This pressure can be detrimental to the integrity of the structure, especially if not properly addressed. Excessive hydrostatic pressure can lead to structural damage, such as cracking, bulging, or even collapse, particularly in areas with high water tables or frequent storm surges. Seawall Repair Network® has developed a comprehensive approach to control hydrostatic pressure in new seawalls. This system is designed to regulate the pressure and prevent the common issues associated with unmanaged hydrostatic forces.

The Hydrostatic Pressure Control System Installation Process

The installation of the Hydrostatic Pressure Control System involves several key steps:

1. Stabilizing Soil and Sealing Leaks with SW-RP1: Initially, the contractor injects SW-RP1, a specialized polymer repair material, behind the seawall on the landward side. This material transforms unstable soil into a solid, lightweight mass, providing a supportive medium for the creation of dewatering channels. Additionally, SW-RP1 seals the joints between the concrete seawall panels, preventing further water intrusion and soil erosion.
2. Creating Dewatering Channels: These channels are essential for relieving hydrostatic pressure. As specified by the US Army Corps of Engineers, the channels are placed at the same height as the main waterline mark.
3. Installing Hydrostatic Pressure Release Filters: These filters are installed in the dewatering channels. They are crucial in allowing water to pass back and forth, maintaining an equilibrium of hydrostatic pressure. They also stop soil migration from the landward side of the seawall, thus preventing erosion and void formation.

Benefits of the Hydrostatic Pressure Control System

The Hydrostatic Pressure Control System offers several benefits in new seawall construction:

• Prevention of Structural Damage: By regulating hydrostatic pressure, the system minimizes the risk of cracks and shifting panels.
• Long-Term Stability: The combined system of soil solidification, dewatering channels, and pressure release filters ensures a more stable and durable seawall structure.
• Cost Efficiency: Incorporating this system during construction can reduce long-term maintenance needs and extend the seawall’s lifespan, resulting in overall cost savings.

A Comprehensive Solution for New Seawalls

The hydrostatic pressure control system from Seawall Repair Network® provides a well-rounded solution to the challenge of water pressure in new seawall construction. By integrating this system, stakeholders can significantly enhance the resilience and longevity of seawalls, ensuring effective coastal protection for years to come.

New Seawall Erosion Control Series – 2. Reinforcing the Panel Joints

A concerning trend has emerged recently in which new seawalls, meant to withstand decades of coastal forces, are failing within just a few years due to cost-cutting construction methods that deviate from proven standards. Specifically, instead of using a continuous layer of high-quality filter fabric behind the wall to prevent erosion, many modern seawall projects utilize just small strips of inexpensive landscape fabric secured inadequately. This leads to detachment of the fabric and subsequent soil erosion, destabilizing the seawall’s foundation. The lack of supporting soil causes cracking and shifting, exposing rebar to rust, necessitating repairs, and risking safety. In addressing these challenges, Seawall Repair Network® has developed a focused approach: injecting polymer grout into the soil behind seawall joints.

Polymer Grout Injection: A Focused Solution

The process of injecting SW-RP1 polymer grout into the soil behind seawall joints is a precise response to concerns about modern seawall construction. This repair material acts to seal the joints and permeate the surrounding soil, creating stable support for the seawall. This approach directly reinforces the seawall at its weakest structural points, countering the soil erosion and instability that can occur with less robust construction methods.

Long-Term Impact on Seawall Stability

By enhancing the soil stability behind the seawall, the polymer grout injection offers a more reliable long-term solution for new seawall construction. This method helps in extending the seawall’s lifespan, potentially offering decades of stability. The polymer material’s resilience also means it can withstand environmental stresses better than some traditional materials.

Reinforcing the Panel Joints for Stronger Seawalls

Incorporating polymer grout injection into new seawall construction represents a practical step towards more effective and durable seawalls. This method offers a way to address some of the shortcomings of modern construction techniques, ensuring that new seawalls continue to provide reliable coastal protection for decades to come.

New Seawall Erosion Control Series – 1. Understanding the Challenge

Seawalls serve as guardians against the relentless forces of nature, protecting coastal properties and landscapes. However, the construction of these vital structures is often fraught with challenges. A concerning trend has emerged in the world of seawall construction: some new seawalls, which should stand strong for decades, are showing signs of failure within the first few years of construction. This alarming issue not only poses a risk to property but also calls into question the methods and materials that some are using in modern seawall construction.

A Common Cause of Early Seawall Failure

The primary cause for early failures in many new seawalls is a shift away from traditional, more reliable construction methods. Historically, seawall construction adhered to standards set by the Army Corps of Engineers, which included the use of high-quality filter fabric on the back side of the seawalls. This fabric played a crucial role in stabilizing the structure by preventing soil erosion from behind the wall, thereby maintaining its integrity. In contrast, many modern construction practices, driven by cost-cutting measures, have deviated from this proven method. Instead of using a continuous layer of high-quality filter fabric, they often resort to using only small strips of inexpensive landscape fabric, covering just the joints. This approach, which involves securing the fabric strips with furring strips similar to those used in carpet installation, is significantly less effective. The fabric, not designed to withstand the demands of seawall construction, can easily detach even during the soil backfill process. This inadequate method leads to the quick deterioration of the seawall, as the soil erosion from the landward side compromises the seawall’s stability, triggering a cascade of structural failures.

Consequences of Cutting Corners

One of the most immediate issues is the loss of soil from the landward side into the waterward side of the seawall. This soil erosion, triggered by the detachment of cheap landscape fabric strips used in place of the traditional high-quality filter fabric, leads to an unstable foundation behind the seawall. As the soil stability behind the seawall deteriorates, a domino effect of structural failures begins. The lack of supporting soil results in the seawall becoming weak against the pressure from the water. This instability can cause the panels to shift, seawall caps to crack, and, in cases where the seawall is constructed of concrete, the rebar within it to be exposed to water and start to rust due to cracking. These structural failures not only lead to significant repair costs but also pose a potential risk to public safety, especially in areas where seawalls play a crucial role in protecting properties and infrastructure from water damage.

A Holistic Solution

Upcoming posts in this series will explain two pivotal solutions that address these challenges in new seawall construction: the injection of polymer materials into the soil behind seawall panel joints and the installation of hydrostatic pressure control systems. The polymer injections serve to solidify the soil, creating a robust, bedrock-like foundation that significantly enhances the stability of the seawall. This method directly combats soil erosion and ensures the longevity of the structure. Concurrently, the hydrostatic pressure control systems are designed to manage the immense water pressure that seawalls face. First, the proprietary polymer repair material SW-RP1 is injected behind the seawall panel joints to solidify and stabilize the soil. Next, drainage channels are cored through the seawall and polymer-solidified soil at strategic weep hole locations. Finally, specialized pressure release filters are installed within these drainage channels. These filters allow water to pass while blocking soil migration, thus equalizing hydrostatic pressure and preventing erosion. Together, the soil stabilization, drainage channels, and pressure filters provide integrated management of hydrostatic forces, preventing structural degradation over time. By transforming the soil into a supportive medium and regulating water pressure, these systems ensure the ongoing structural integrity and functionality of the seawall.

A Permanent Erosion Control System for New Seawall Construction

Seawall Repair Network® offers a permanent erosion control solution for new seawall construction utilizing advanced materials, equipment, and processes to ensure the reliability of seawall structures. The key component of this system is SW-RP1, a specially formulated repair material designed to provide long-lasting support for seawalls, bulkheads, and similar waterfront barrier systems.

SW-RP1 is specifically formulated for soil stabilization, which is an important aspect of seawall construction. This stabilization process ensures that the soil surrounding the seawall is strong and durable, which is critical for the overall integrity of the structure.

Seawall Repair Network® contractors install SW-RP1 with Alchemy-Spetec’s PolyShark soil stabilization pump system. The PolyShark is capable of pumping large volumes of material quickly and efficiently, which is essential for ensuring that seawall construction is completed in a timely and cost-effective manner.

The Seawall Repair Network® proprietary seawall stabilization process ensures that seawalls are built effectively for long-term use. Seawall Repair Network® Preferred Marine Contractors provide their clients with the peace of mind that comes with knowing that the seawall will be built to the highest standards and will provide long-lasting protection against erosion and flooding.